Global Engineering and Materials, Inc. (GEM) is developing a comprehensive suite of customized toolkits for Abaqus to perform fracture and fatigue simulation of metallic and composite structures. A composite bolted and bonded analysis toolkit for Abaqus (CB2ATA) toolkit and a three-dimensional extended finite element analysis toolkit for Abaqus (XFA3D) are developed for the damage initiation and failure progression analysis of composite and metallic structures, respectively. To capture the discrete crack induced stress concentration on the delamination initiation and propagation, a discrete crack network (DCN) module is developed and included in CB2ATA to provide a high fidelity damage prediction of a critical region. To evaluate the interaction of the discrete crack in the metallic layer and the delamination at the interface of the composite and metallic layer, a hybrid structure evaluation and fatigue damage assessment (HYSEFDA) is developed for fiber metal laminates under cyclic loading. The XFA3D toolkit is created for simulation of mesh-independent 3D fatigue crack growth based on the extended finite element method (XFEM) and Abaqus/Standard solver. In order to capture ductile fracture in a large thin-walled metallic structure under dynamic loading, a mesh independent XFEM shell toolkit (XSHELL) is developed for the explicit Abaqus solver to predict the dynamic crack path, the load-deflection curve, and the failure sequence.

CB2ATA

Composite Bolted and Bonded Analysis Toolkit for Abaqus (CB2ATA) is an add-on toolkit for Abaqus’ implicit solver to perform progressive failure analysis of Bolted, Bonded and Bolted/Bonded composite joints.

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XFA3D

The Extended Finite Element Toolkit for Abaqus (XFA3D) is used to characterize 3D crack onset and growth in metallic structures under monotonic and fatigue loading.

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DCN

The Discrete Crack Network (DCN) can be used to predict the discrete damage evolution associated with matrix cracking and delamination of open and filled holes.

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XSHELL

Extended Finite Element Toolkit for Abaqus Shell Element (XSHELL) is a robust toolkit that models arbitrary crack paths as dictated by the physics of the scenario, completely independent of the mesh.

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HYSEFDA

The hybrid structure evaluation and fatigue damage assessment toolkit for Abaqus (HYSEFDA) predicts residual strength and fatigue life of an arbitrary structure with the coexistence of metal ply cracks and interface delamination cracks.

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